Monel 400 Forgings

Mourad Metals, located in Tunis, Tunisia, stands out as a dependable manufacturer and supplier of high-performance nickel alloy products, with a focus on Monel 400 Forgings. These forgings are celebrated for their remarkable corrosion resistance, strength, and durability, crafted to adhere to stringent international standards. By employing cutting-edge forging techniques and maintaining rigorous quality control, Mourad Metals ensures exceptional dimensional accuracy and longevity. Catering to sectors like marine engineering, chemical processing, oil and gas, and power generation, the company provides robust solutions tailored for challenging environments. With a strong dedication to quality and customer satisfaction, Mourad Metals has become a trusted partner for premium alloy forgings in Tunisia and beyond.

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Monel 400 Open Die Forging

Monel 400 Hot Forging

Monel 400 Closed Die Forging

Table of Contents

What is Monel 400 Forgings?

Monel 400 Forgings are mainly made up of around 63% nickel and 28–34% copper, along with trace amounts of iron, manganese, carbon, and silicon. This nickel-copper alloy is known for its outstanding resistance to corrosion in seawater, acids, and alkaline conditions. On the mechanical side, Monel 400 showcases high tensile strength, excellent toughness, and good ductility across a broad temperature range. It maintains its mechanical properties even in sub-zero and elevated temperatures and shows impressive resistance to stress corrosion cracking, making it ideal for demanding industrial applications.

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Forgings

Monel 400 Forgings Specification

Specifications ASTM B564 / ASME SB564

Flat bar blocks up to 27″ width and 15,000 lbs.

Cylinders and sleeves up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts up to 144″ maximum length and 20,000 lbs.

Grades Monel 400 Forging UNS (N04400), DIN (2.4360)

Chemical Compositions of Monel Alloy 400 Forgings

Grade Ni C Al Mn Si Fe Cu S
Monel 400 63.0 min 0.3 max 0.50 max 2.0 max 0.5 max 1.0 – 2.5 28.0 – 34.0 0.02 max

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Test Certificate

Why Mourad Metals?

Packaging

Monel 400 Forgings Mechanical Properties

DensityMelting PointYield Strength (0.2%Offset)Tensile StrengthElongation
8.8 g/cm31350 °C (2460 °F)Psi – 35,000 , MPa – 240Psi – 80,000 , MPa – 55040 %

Monel Alloy 400 Forgings Physical Properties

Density Melting Range Curie Temperature Electricity Resistivity
g/cm3 lb/in3 °F °C °F °C µΩ·m
8.8 0.318 2370-2460 1300-1350 70-120 21-49 547

Monel 400 Forgings Equivalent Grades

STANDARD UNS WNR. AFNOR EN JIS BS GOST
Monel 400 N04400 2.4360 NU-30M NiCu30Fe NW 4400 NA 13 МНЖМц 28-2,5-1,5

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Monel 400 Forgings Types

Monel DIN 2.4360 Upset Forging
Monel 400 Impression Die Drop Forging
Monel Alloy 400 Press Forging
Monel 400 Machined Hot Forgings
Monel 400 Compression Forging
ASME SB564 Monel 400 Forgings

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Frequently Asked Questions (FAQ)

Temperature control is crucial in forging Monel 400, ensuring optimal mechanical properties, preventing defects, and maintaining its corrosion resistance and strength. Proper control minimizes cracking and enhances overall quality.

Assess Monel 400's forging strength for aerospace by evaluating its tensile strength, yield strength, and fatigue resistance under simulated operating conditions. Conduct tests for thermal stability and corrosion resistance to ensure suitability.

Evaluate Monel 400 forgings by checking their mechanical properties, corrosion resistance, and compatibility with your operating environment. Review certifications, standards, and conduct application-specific testing for assurance.

Monel 400 Forgings Uses

Monel 400 Forgings find extensive use in applications that demand high strength and exceptional corrosion resistance. They are commonly utilized in marine engineering for components like shafts, propellers, pumps, and fasteners that come into contact with seawater. The chemical and petrochemical sectors rely on them for valves, heat exchangers, reactors, and piping components that handle corrosive fluids. In the oil and gas industry, Monel 400 forgings are essential for various applications, ensuring reliability and performance in challenging environments.

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